In the tool industry, CNC machine tools have become the mainstream of manufacturing equipment today, shouldering the heavy responsibility of providing CNC equipment with key equipment for the manufacturing industry. The processing technology level of the manufacturing industry is greatly affected by the overall level of the tool industry, and the development of the manufacturing industry will also promote the development of the tool industry. Luo Baihui believes that in the future, multi-functional composite tools and high-speed and high-efficiency tools will become the mainstream of tool development. In the face of increasing number of difficult-to-machine materials, the tool industry must improve tool materials, develop new tool materials and more reasonable tool structures.
1. Increased application of cemented carbide materials and coatings. Fine-grained, ultrafine-grained cemented carbide materials are the development direction; nano-coatings, gradient-structured coatings, and coatings of new structures and materials will greatly improve tool performance; the application of physical coatings (PVD) continues to increase.
2. The application of new tool materials has increased. The toughness of ceramic, cermet, silicon nitride ceramic, PCBN, PCD and other tool materials is further enhanced, and the application is increasing.
3. The cutting technology has developed rapidly. High-speed cutting, hard cutting, and dry cutting continue to develop rapidly, and the range of applications is rapidly expanding.
4. Tool development is more targeted. The focus of tool manufacturers' research and development is no longer on generic brands and general structures. In the face of complex and varied applications and processing conditions, the development of more targeted blade geometry, grades and corresponding tools replaces common grooved, graded inserts and tools.
5. The role of the tool manufacturer is changing. From simple tool production and supply, to the development of new cutting processes and the development of corresponding sets of technologies and solutions, we provide comprehensive technical support and services.
6. The degree of informatization has increased, cooperation between tool manufacturing companies has increased, and market competition has intensified.
Of the several methods now used for fixing super abrasive particles of diamond or CBN to the working surface of an abrasive tool, electroplating is the fastest growing.More and more production operations involve combinations of hard-to-grind materials and complex wheel shapes that virtually dictate the use of electroplated super-abrasive tools.
Characteristically,such tools consist of a precision tool form or mandrel with super-abrasive particles deposited on the working surface and locked in place by electrode position of a bonding matrix,most frequently nickel.The particles are so locked onto the tool surface may vary in size and dispersion to suit the purpose of the tool, but they should lie in a single layer.
Electroplated grinding wheels with nickel bonding can achieve high stock removal rates and high-precision profiles on parts being ground. Depending on the wheel blank design,plating technique, and post-treatment of the single-layer grit structure, many different grinding wheels can be produced using this bond system.There is no need for dressing during the life of the wheel.This avoids downtime and eliminates the need for a dressing device.
When you need to remove more material than polishing will allow,use quality grinding wheels.Diamond grinding wheels are used for grinding, shaping,flattening or smoothing of your specific application of stone.The Diamond Tool Store offers a full line of diamond grinding and shaping wheels for many applications that come in many different sizes with desired grits and positions.The product line you will see for grinding tools will reduce the amount of chipping and special shapes and sizes that allow fabricators to get into tight corners for a clean,smooth finish.
Our electroplated grinding wheel are precision engineered to meet the high demands of lapidary,jewelry,gemstone,glass,ceramic,composite,electrical contacts of starters,alternators, motors applications.We offer many stock wheels with varying shapes and grits that will maintain tight tolerances and provide superior form holding when used wet or dry.
Metal Bond Grinding Wheels and Diamond Sintered Grinding Wheel are manufactured using a variety of metal fillers with Diamond or CBN abrasive. Generally, Metal Bond wheels have the hardest matrix, and require coolant.
Diamond CBN Superabrasive Grinding Wheels are available in a variety of sizes and styles, both plain and formed to specific contours. These grinding wheels are designed primarily for grinding such materials as: high carbon; high chrome; high speed steels, such as M2, M3, M7 and T15; die steels, such as: D2, D3, HB, A & O; alloy steels (harder than 50 Rc); nickel and cobalt base super alloys; titanium; stainless steels, etc.offer substantial benefits in grinding exotic alloy steels. Since the CBN crystal resists dulling much better than conventional abrasives, it provides stress-free, cool cutting action throughout its long life. The crystal tends to be self-sharpening as cutting stress increases. The mono-layer wheel structure requires no truing or dressing throughout its life, thereby eliminating truing tool cost as well as non-productive wheel truing time.In addition to this,we also provide the lapidary polishing wheels.
Diamond Grinding Wheels, Lapidary Grinding Wheels, Diamond Grinding Wheel, Diamond Flat Wheel, Diamond Spherical Grinding Wheel, Diamond Textured Wheel, Diamond Profile Wheel, Diamond Engraving Wheel
Hans Super Abrasive Diamond Tool Co.,Ltd , https://www.hansuperabrasive.com